Three Embroidery Types
| Type | Look | MOQ | Best for |
|---|---|---|---|
| Flat Embroidery | Classic, flat, crisp | ~100 pcs | Logos, text, everyday |
| 3D Puff Embroidery | Raised, padded, tactile | ~100 pcs | Streetwear, bold logos |
| Appliqué | Fabric patches, layered colour | ~100 pcs | Multi-colour, character art |
Fabric Suitability
- Stable, mid-to-heavy cloth…embroiders cleanest.
- Light jersey can pucker — we add a backing…
- Very stretchy or thin fabric needs a stabiliser…
Stitch Limits & Artwork
When to Choose Embroidery
Choose embroidery when you want a premium…
Embroidery vs Print: When Each Wins
Embroidery reads as premium and survives far longer, but it suits solid logos and text better than photos. Print is the choice for full-colour art, gradients and all-over coverage. A simple rule: logo or text → embroidery; picture or many colours → print.
Stitch Count & Pricing
Embroidery is priced by stitch count, not ink area. A small left-chest logo may be 5,000–8,000 stitches; a large back design can exceed 30,000. More stitches means more machine time and a higher unit cost.
| Design size | Approx. stitches | Typical use |
|---|---|---|
| Small (left chest) | 5,000–8,000 | Brand logos |
| Medium | 10,000–18,000 | Caps, sleeves |
| Large (back) | 25,000–40,000 | Statement art |
Backing & Stabilisers
- A tear-away backing keeps light jersey flat during stitching and is removed after.
- A cut-away backing stays in the garment for stretchy or thin fabrics, preventing distortion over time.
- Caps and structured items use a fixed backing matched to the panel shape.
Sampling & File Specs
Send a vector logo (AI / EPS / PDF) with Pantone colours. We run a stitched sample to check size, density and thread colour before bulk — allow 3–7 days for the first embroidered sample.
- Keep fine detail above 2 mm; thinner lines break into loose threads.
- Limit to 1–4 thread colours for a clean, cost-efficient result.
Common Pitfalls
FAQ
Can embroidery go on any fabric?
Almost any stable cloth works — cotton, fleece, french terry, caps, denim. Very thin or super-stretchy knits need a stabiliser, which we add so the result stays flat.
How many colours can embroidery use?
Technically many, but 1–4 colours look cleanest and keep cost down. Each extra colour adds a thread change and some machine time.
What is the minimum for embroidery?
About 100 pieces per colour as a single-colour start. Custom blank development follows OEM at 100–200 pieces per colour; a pre-production sample is recommended above 100 pieces.